Monday, 21 July 2014

TEXTILE PHYSICS

                   MODERN AUTOMATIC ROTOR SPINNING MILL
NEW AUTOCORO 8 HIGH-TECH REVOLUTION IN ROTOR SPINNING
An innovative machine concept using single-drive technology is built in the machine. Every spinning position is autonomous and individually automated. Single drives have been used in the Autocoro and in the BD series for nearly 10 years, and have been an established feature of the Autoconer winding for over 20 years.
The new precision rotor reveals the technological advancement. Instead of a belt drive, the rotor is driven singly and enrirely electronically. The rotor motor in the new spinbox SE 20 is designed for speeds of up to 200,000 rpm.
On the Autocoro 8, each spinning position forms a self-contained production unit. The spinning and winding processes of each spinning position are autonomous, and piecing, too, is fully integrated in the spinning position. This means that every spinning position is automated – no more waiting times for central automated units. The result is higher efficiently ratings, even for raw materials that call for frequent piecing or particularly stringent settings for yarn quality monitoring. Even higher rotor speeds are not taboo when using this new technology.
During full production, lot changing, a productivity killer on previous rotor spinning machines, can be carried out on the Autocoro 8. It simply changes the lot ‘flowing’; one lot smoothly follows the other without tedious and unproductive lot competition and run-up of the new lot. The same goes for test packages. While some spinning positions with Pilotspin are producing different test packages for the laboratory and customers, the other spinning positions simultaneously continue production in an entirely normal manner. The restrictions of long machines in terms of take-up speeds now also are a thing of the past. 300 m/min can be achieved with any machine length on the Autocoro 8.

TEXTILE YARN MANUFACTURE


 CARBON  FIBRE
Question 1:  (a)  Give  an  account  of  the  preparation  properties  and  industrial  uses  of  carbon  fibre.
           Carbon  fibres  alternatively  called  graphite  fibre  or  carbon  graphite  is  a  material  consisting  of  extremely  thin  fibres  about  0.0002-0.0004  inches (0.005-0.010)  in  diameter  and  composed  mainly  of  carbon  atoms.  The  carbon  atoms  are  bonded  together  in  microscopic  crystals  that  are  more  or  less  aligned  parallel  to   the  long  axis  of  the  fibre. The  crystal  alignment  make  the  fibre  incredibly  strong  for  its  size. Several  carbon  fibres  are  twisted  together  to  form  a  yarn, which  may  be  used  by  itself   or  woven  into  a  fabric. Carbon  fibres  can  be  combined  with  plastic  resins  and  wound  or  molded  to  form  composite  material  such  as   carbon  fibre  reinforced  plastic.   To  provide  a  high  strength   to  weight  ratio  material. Density    of  carbon  fibre  is  considerably  lower  than  the  density  of  steel  making  it  ideal  for  application  requiring  low  weight.
PROPERTIES  OF  CARBON  FIBRES
1     High  tensile  strength
2     Low  weight
3     Low  thermal  expansion                                                   
APPLICATION  OF  CARBON  FIBRES
1       They  are  in  geo space
2       Military
3       Motor  sports  along  with  other  competition  sport
STRUCTURE  OF  CARBON  FIBRES
       The  atomic  structure  of  carbon  is  similar  to  that  of  graphite  consisting  of  sheets  of  carbon  atom(graphene  sheets)  arrangement in  a  regular  hexagonal  pattern.  The  difference  is  the  way  these  sheets  interlock..Graphite  is  a  crystalline  material.The  high  nitrogen  content  of  chitin  makes  it  useful  as  a checking  agent.
       When  graphite  or  boron fibres  are  used  in  place  of  glass  fibres  too  is  used  rather  than  roving(as  in  bundle  of)  bonds  between  the  sheets  are  relatively  weak  Van  der  waal forces  given  graphite  its  soft  and  brittle  characteristics.
                      FABRICATION  TECHNIQUE
  Carbon  fibres  derived from polyacrylonitrile (PAN) are turbostratic,whereas carbon fibres derived from mesophase pitch are graphite after heat treatment temperatures exceeding 2200C
                        
                   

       

TEXTILE YARN MANUFACTURE 2


 CARBON  FIBRE
Question 1:  (a)  Give  an  account  of  the  preparation  properties  and  industrial  uses  of  carbon  fibre.
           Carbon  fibres  alternatively  called  graphite  fibre  or  carbon  graphite  is  a  material  consisting  of  extremely  thin  fibres  about  0.0002-0.0004  inches (0.005-0.010)  in  diameter  and  composed  mainly  of  carbon  atoms.  The  carbon  atoms  are  bonded  together  in  microscopic  crystals  that  are  more  or  less  aligned  parallel  to   the  long  axis  of  the  fibre. The  crystal  alignment  make  the  fibre  incredibly  strong  for  its  size. Several  carbon  fibres  are  twisted  together  to  form  a  yarn, which  may  be  used  by  itself   or  woven  into  a  fabric. Carbon  fibres  can  be  combined  with  plastic  resins  and  wound  or  molded  to  form  composite  material  such  as   carbon  fibre  reinforced  plastic.   To  provide  a  high  strength   to  weight  ratio  material. Density    of  carbon  fibre  is  considerably  lower  than  the  density  of  steel  making  it  ideal  for  application  requiring  low  weight.
PROPERTIES  OF  CARBON  FIBRES
1     High  tensile  strength
2     Low  weight
3     Low  thermal  expansion                                                   
APPLICATION  OF  CARBON  FIBRES
1       They  are  in  geo space
2       Military
3       Motor  sports  along  with  other  competition  sport
STRUCTURE  OF  CARBON  FIBRES
       The  atomic  structure  of  carbon  is  similar  to  that  of  graphite  consisting  of  sheets  of  carbon  atom(graphene  sheets)  arrangement in  a  regular  hexagonal  pattern.  The  difference  is  the  way  these  sheets  interlock..Graphite  is  a  crystalline  material.The  high  nitrogen  content  of  chitin  makes  it  useful  as  a checking  agent.
       When  graphite  or  boron fibres  are  used  in  place  of  glass  fibres  too  is  used  rather  than  roving(as  in  bundle  of)  bonds  between  the  sheets  are  relatively  weak  Van  der  waal forces  given  graphite  its  soft  and  brittle  characteristics.
                      FABRICATION  TECHNIQUE
  Carbon  fibres  derived from polyacrylonitrile (PAN) are turbostratic,whereas carbon fibres derived from mesophase pitch are graphite after heat treatment temperatures exceeding 2200C